Somers Handling

Case studies

Engineered lifting solutions in the field.

Selected projects delivered across UK rail depots, steel mills, aerospace fabrication halls, grid-scale power installations and civil nuclear decommissioning programmes.

  • Aerospace
  • Aluminium
  • Nuclear
  • Power generation
  • Rail
  • Specialist steels
  • Steel
Somers yellow multi-point billet lifting beam suspended over a row of freshly-cast aluminium billets in a primary aluminium casting hall.
Aluminium · 2025

A family of billet lifting beams for a global aluminium leader

Coordinated range of purpose-built lifting beams covering the full variety of billets produced on one of the most advanced primary aluminium facilities in the Middle East.

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Red Somers 85-tonne motorised duplex slab tong fully assembled on the Wednesbury shop floor, with its jaw arrangement and motorised actuation package visible.
Steel · 2025

85-tonne motorised duplex slab tong for ArcelorMittal Nippon Steel India

Heavy-duty motorised duplex slab tong designed to lift slabs up to 85 tonnes at temperatures approaching 1,000 °C across a demanding slab envelope — for one of India's leading integrated steel producers.

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Somers engineers in hi-vis completing a Factory Acceptance Test on a yellow hydraulic billet tong in the Wednesbury works, with the customer representative observing.
Specialist steels · 2025

A hydraulic billet tong built to outlast its predecessor

15-tonne hydraulic billet tong for a leading European specialist-steel mill — direct replacement for a Somers tong that ran reliably for 20+ years, Factory-Acceptance-Tested at Wednesbury under customer witness.

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Somers bogie rotator handling a rail vehicle bogie frame in a depot workshop.
Rail · 2025

Six-column wireless lifting bank — EMU overhaul depot

Wireless-synchronised six-column vehicle lifting bank replacing an ageing wired system, recovering 1.5 hours of planned downtime per overhaul cycle.

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Pair of Somers 16-tonne SWL lifting tongs on a flatbed prior to delivery.
Steel · 2024

Automated scissor tong retrofit — continuous-caster slab yard

Latch-trip gravity scissor tongs replacing manual chain-and-hook slings for slabs up to 25 t, cutting cycle time by 30% and removing operator proximity to hot slabs.

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Somers yellow monorail system above a production workshop, with electric chain hoists suspended at intervals.
Aerospace · 2025

Branched monorail system — aerospace composites hall

Under-slung branched monorail with switchgear integrated to automated tooling at each bay, handling wet-layup modules between process stations.

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Somers multi-point spreader handling a batch of aluminium billets in an extrusion plant.
Power generation · 2024

400 t H-frame for grid-scale transformer installation

CAD-engineered four-point H-frame with integrated load cells for a grid-scale transformer placement, delivered and proof-tested inside 14 weeks.

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Somers bespoke manipulator rig — representative Somers-engineered handling system (case-study photography TODO).
Nuclear · 2025

Shielded handling tong — legacy nuclear decommissioning

Bespoke radiation-shielded handling tong with remote actuation for a legacy nuclear decommissioning cell, designed to customer-specific engineering standards.

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Have a lifting challenge we should look at?

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